Automotive sheet metal is the thinnest, most temperature-sensitive, most geometrically complex steel a blast shop will ever work with. It's not a structural steel beam — it's a 20- or 22-gauge panel with compound curves, welded seams, leaded joints, and 60 years of accumulated undercoating, primer, and repair.
Three things make auto stripping fundamentally harder than industrial work. First, gauge — a 1969 Mustang door skin is 20-gauge steel, roughly 0.036 inches thick. A 1972 Porsche 911 fender is even thinner in spots. Blasting that panel with coal slag at 100 psi will not clean it; it will heat, stretch, and warp it into a potato chip within seconds. Second, hidden layers — a classic car has factory primer over bare steel, an e-coat primer layer, possibly a lead-filled seam from the factory, decades of repaint, and often bondo from a 1980s repair. Each layer has to come off without the one beneath being damaged by surprise. Third, the panel is the product — with a structural steel beam, a small ding or profile variation is invisible. With a car door, any distortion is the difference between an $18,000 paint job and a $4,000 one.
What we do at PrecisionBlast is exactly the same process we run on industrial steel — blast media at high velocity against a metal surface to strip and profile — but everything else changes: pressure drops from 100 psi to 55–75 psi; media switches from coal slag to plastic, soda, or fine glass bead; nozzle standoff distance increases; and the operator has to know, panel by panel, when to keep moving and when to stop. That knowledge is what a client is actually paying for on an automotive job.